Industrial process heating

Flecks Brauhaus

Brewing is a very suitable application for solar thermal systems, because of the relatively low temperatures used in several production phases.

In the brewery of Flecks in Frohnleiten, a solar thermal system with Savosolar collectors is used to support the hot water production required by the brewing process. The heat from the collectors is stored in four 3,000 litre water tanks for later use in the brewing process. The mounted collectors also act as a rain shield.

Location

Austria

Construction status

Finished

Installation year

2014

Solution type

Industrial process heating

Number of collectors

24

Collector Area

48 m2
, gross

Collector Type

Savo 200

Power

40 kW

Energy production

Oulun Seudun Sähkö

Savosolar delivered -once again- the largest solar thermal installation in Finland. This system is located way North in Tupos, Liminka – less than 200 km from the Arctic Circle.

The heating load of Tupos district heating is usually covered by wood pellets. Yet during summer time, the load is often so low, that the substantial wood pellet burner cannot be properly used and an oil burner got used, instead. The special challenge here has been to design a very efficient solar thermal system that could replace the oil consumption in summer to run the district heating network almost completely fossil-free.

Jelling Varmeværk

Jelling Varmeværk is a Danish district heating plant in the historical village of Jelling, which is the former home of the Viking Chief Harald Bluetooth. Apart from the 20,125 m² collector field, Jelling Varmeværk produces its energy from a 1 MW wood chip boiler, a 1.5 MW absorption heat pump and 2 gas CHP engines with a total capacity of 8 MW heat and 6 MW electricity.

The first solar system was commissioned in summer 2016 and during its first week of operation, the collector field set a new Danish record by producing nearly 5 kWh/m² in a day.

The collector field in Jelling has double stanchions which allows for two collector rows to connect to one and the same pipe and thereby save costs and thermal losses. The annual solar thermal production is about 11,200 MWh, which covers over 25% of the town’s energy need for heating.

In 2018, Jelling Varmeværk placed a second order with Savosolar for the 4,836 m² extension of the successfully running existing collector field. The extension will be installed in first half of 2019 and it will further grow the fraction of district heating produced with solar energy.

“We chose Savosolar as our collector supplier due to their high efficiency in combination with their innovative solutions. They enable us to have an environmentally friendly, stable and low price for heating over the next 20 years. Collectors have integrated hose connections which means that they disturb the landscape as little as possible in an historic village of Jelling. The collectors can also follow the curvature of the landscape which means that we didn’t have to level out the ground of the field.”

Bjarne Nielsen
Plant Manager, Jelling Varmeværk district heating plant

Condat-sur-Vezère

This solar thermal plant, the largest in Europe for industrial process, will deliver on average 4,000 MWh/year of heat. It will cover nearly 32% of the heated water need for the steam generation in the local paper mill. With the very high solar yield – more than 1,000 kWh/m2 – this solar thermal field is the first of its kind in the world due to Savosolar high efficiency solar collectors installed on a single-axis tracking system, manufactured and installed for Savosolar by Arcelormittal, Project Exosun. 66 tilting structures, each carrying four 16 m2 collectors, follow the sun from morning to evening and maximize the heat production.

The project was developed and financed by NewHeat and Savosolar acted as the EPC contractor. Meaning, Savosolar designed the whole system, delivered the solar collectors, and realized the installation with local French companies. This installation will be a reference for the huge growing market of heat-as-a-service for industrial clients in France and world-wide.